16 kinds of cable production technology

Dec 13,2019
 Most wire and cable products are products with the same cross-section (cross-section) shape (ignoring errors caused by manufacturing) and long strips. This is because they are used in systems or equipment to form lines or coils The decision.

Complete process of 16 kinds of wire and cable production processes

One:Single-core installation wire

  1. Conductor → Insulation injection → Withstand voltage test → Qualified inspection → Rolled packaging → Factory shipment
  2. Conductor → Conductor stranded wire or bundle wire → Insulation injection → Withstand voltage test → Qualified inspection → Rolled packaging → Factory shipment

Two:Sheath installation wire

  1. Conductor → Insulation injection → Withstand voltage test → Combined sheath injection molding → Passed inspection → Rolled packaging → Factory shipment
  2. conductor → conductor stranded wire or bundle wire → insulation injection → pressure test → injection with combined sheath → qualified inspection → rolled packaging → factory delivery

Three, special single-core installation wire

  1. conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → qualified inspection → roll packaging → delivery
  2. conductor → conductor stranded wire or bundle wire → high temperature F46 injection molding or silicone rubber insulation → pressure test → qualified inspection → roll packaging → delivery

Fourth, special sheathed installation wires

  1. Conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → combined jacket high temperature F46 injection molding or silicone rubber → qualified inspection → roll packaging → delivery
  2. Conductor → Conductor stranded wire or bundle wire → High temperature F46 injection molding or silicone rubber insulation → Pressure test → Combined sheath high temperature F46 injection molding or silicone rubber → Qualified inspection → Rolled packaging → Factory shipment

Fives 、 Compensation wire or cable

  1. Conductor → Insulation injection → Withstand voltage test → Combined sheath injection molding → Passed inspection → Rolled packaging → Factory shipment
  2. Conductor → Insulation injection → Withstand voltage test → Combined shielding braiding → Sheath injection molding → Qualified inspection → Roll packaging → Delivery
  3. Conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → combined shielding weaving

Six,Power cable

  1. Conductor → Insulation injection → Withstand voltage test → Cable or steel armor → Sheath injection → Qualified inspection → Packaging into disc → Delivery
  2. conductor → conductor stranded wire → insulation injection → pressure test → cable or steel armor → sheath injection molding → qualified inspection → packed into discs → factory

Seven, special power cables

  1. conductor → high temperature F46 injection molding or silicone rubber insulation → pressure resistance test → cable or steel armor → sheath high temperature F46 injection molding or silicone rubber → qualified inspection → tray packaging → delivery
  2. conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → qualified inspection → roll packaging → delivery


 High voltage power cable

  1. conductor → high-voltage cross-linked three-layer co-extruded insulation injection molding → withstand voltage test → cable or steel armor → sheath injection molding → qualified inspection → disk packaging → delivery
  2. conductor → conductor stranded wire → high-voltage cross-linked three-layer co-extruded insulation injection molding → withstand voltage test → cable or steel armor → sheath injection molding → qualified inspection → package into disk → delivery
     nine,Special silicone rubber high voltage cable
  3. Conductor → conductor stranded wire → high-voltage silicon rubber insulation → withstand voltage test → cable or steel armored → silicone rubber sheath → qualified inspection → packed into disk → factory

Ten, control cable

  1. Conductor → Insulation injection → Withstand voltage test → Cable or shielded → Sheath injection molding → Passed inspection → Packed into discs → Factory shipment

Eleven, special control cables

  1. Conductor → High temperature F46 injection or silicone rubber insulation → Withstand voltage test → Cable or shielded

12,Computer cables

  1. Conductor → Insulation injection → Withstand voltage test → Twisted pair → Cable formation → General shield → Sheath injection molding → Qualified inspection → Packaging into disc → Delivery
  2. Conductor → Insulation injection → Withstand voltage test → Twisting → Sub-shielding → Cable formation → General shielding → Sheath injection molding → Passing inspection → Packaging into discs → Delivery

Thirteen, special computer cables

  1. conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → pair twisting → cable formation → general shielding → sheath high temperature F46 injection molding or silicone rubber → qualified inspection → disk packaging → delivery
  2. conductor → high-temperature F46 injection molding or silicone rubber insulation → withstand voltage test → pair twisting → sub-shielding → cable formation → total shielding → sheath high-temperature F46 injection molding or silicone rubber → pass inspection → packaging into disk → delivery

Fourteen, inverter cable (special)

  1. 1, Conductor → Insulation injection → Withstand voltage test → Shielding → Cable or steel armor → Sheath injection molding → Passed inspection → Packed into discs → Factory
  2. 2, conductor → conductor stranded wire → insulation injection → pressure test → shielding → cable or steel armor → sheath injection molding → qualified inspection → packed into discs → factory

15.Flat cable (special)

  1. 1, PVC flat cable Conductor → Conductor stranded wire or bundle wire → Insulation injection molding → Withstand voltage test
  2. 2, Ding Qing flat cable Conductor → Conductor stranded wire or bundle wire → Ding Qing insulation injection molding → Withstand voltage test → Combining Ding Qing jacket injection molding → Passed inspection → Packaging into discs → Factory
  3. 3.Silicon rubber flat cable Conductor → Conductor stranded wire or bundle wire → Silicon rubber insulation → Pressure test → Combined with silicone rubber sheath → Passed inspection → Packed into discs → Factory shipment

16.Magnesium oxide mineral insulated cable

(Aka: special refractory cable)

Conductor magnesium tube → filling → magnesium powder → heading → compression → drawing → continuous annealing with gas protection → drawing (repeated) → continuous annealing with gas protection (repeated) → hydraulic test → electric withstand voltage test Sheath → Sealing → Re-inspection → Packaging → Factory

Wires and cables are used to transmit electrical (magnetic) energy, information, and wire products for electromagnetic energy conversion. The wire and cable in the broad sense are also simply referred to as cables. A narrow cable refers to an insulated cable. It can be defined as: an assembly composed of the following parts; one or more insulated cores, and the coatings they may each have. The protective layer and the outer protective layer, and the cable may also have additional uninsulated conductors.

Wires and cables are used to transmit electrical (magnetic) energy, information, and wire products for electromagnetic energy conversion. The wire and cable in the broad sense are also simply referred to as cables. A narrow cable refers to an insulated cable. It can be defined as: an assembly composed of the following parts; one or more insulated cores, and the coatings they may each have. The protective layer and the outer protective layer, and the cable may also have additional uninsulated conductors.